Connecting Rod Assembly

Connecting Rod Assembly Manufacturer in Rajkot | RADO Engineering

RADO Engineering is a trusted name in connecting rod manufacturing, based in Rajkot, Gujarat, delivering precision engineered components for internal combustion engines used across the automotive industry. We specialize in producing high strength 2 wheelers connecting rod and 3 wheelers connecting rod assemblies, crafted from premium OEM 8620 alloy steel to withstand the high stress, high cycle demands of modern motorcycle, scooter, and auto rickshaw engines delivering OEM level performance, dimensional accuracy, and long operational life at competitive prices.

What Is a Connecting Rod Assembly?

A connecting rod (con rod) is one of the most critical components in any two wheeler or three wheeler engine. It forms the mechanical link between the piston and the crankshaft, converting the linear (up down) motion of the piston into the rotational motion that drives the wheels.

Whether it's a lightweight 2 wheelers connecting rod built for high RPM motorcycle and scooter engines, or a heavier duty 3 wheelers connecting rod engineered for the load carrying demands of auto rickshaws and commercial three wheelers, the component endures tremendous compressive and tensile forces with every combustion cycle. This makes material quality, precision machining, and bore accuracy non-negotiable at RADO Engineering.

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Product Overview

As a specialist in connecting rod manufacturing, RADO Engineering produces assemblies using OEM 8620 case hardening steel, a nickel chromium molybdenum alloy chosen for its exceptional toughness, surface hardness after heat treatment, and fatigue resistance under cyclic loading conditions.

Our range covers both 2 wheelers connecting rod assemblies for motorcycles and scooters, and 3 wheelers connecting rod assemblies for auto rickshaws and light commercial three wheelers, all manufactured to exact OEM specifications and compatible with a wide range of popular vehicle models from leading brands such as Hero, Honda, TVS, Yamaha, Kinetic, Mahindra, LML, Suzuki, and Bajaj.

Key Features

Superior Material — OEM 8620 Alloy Steel

A low carbon nickel chromium molybdenum steel widely used in high stress automotive components, offering an ideal balance of core toughness and case hardness — the material of choice for both 2 wheelers connecting rod and 3 wheelers connecting rod applications operating under continuous fatigue loading.

High Tensile Strength

Every connecting rod assembly, two wheeler or three wheeler, is engineered to withstand peak combustion pressures without deformation or failure, extending engine life and maintaining consistent power output.

Precision Boring of Big End & Small End

Both the big end (crankshaft side) and small end (piston pin side) bores are precision machined to tight dimensional tolerances, ensuring proper bearing fit, eliminating side play, and reducing vibration and premature wear.

Excellent Dimensional Accuracy

Every unit undergoes strict dimensional verification — length, straightness, twist, and weight matching — for smooth engine operation across the full RPM range, whether fitted in a two wheeler or a three wheeler engine.

Corrosion Resistance

Quality grade steel and surface treatments protect against oxidation and corrosion in the oil rich, high temperature environment of a running engine.

Durable & Long Operational Life

Built for durability, RADO connecting rods reduce replacement frequency and lower total cost of ownership for end users, distributors, and fleet operators alike.

Applications

RADO's connecting rod manufacturing capability serves a wide range of applications:

Motorcycles

100cc to 200cc single cylinder engines (Hero, Bajaj, TVS, Honda compatible 2 wheelers connecting rod assemblies)

Scooters

Automatic transmission two wheelers with internal combustion engines

Auto Rickshaws & Three Wheelers

Heavy duty 3 wheelers connecting rod assemblies engineered for the higher load and durability demands of commercial passenger and goods three wheelers

Mopeds & Entry Level Bikes

Economy segment two wheelers requiring reliable aftermarket parts

OEM & Aftermarket Supply

For original equipment and replacement applications across both 2 wheeler and 3 wheeler segments

Why Choose RADO Engineering?

RADO Engineering is a Rajkot based manufacturer with deep expertise in connecting rod manufacturing and other engine components including camshafts, rocker arms, engine valves, piston kits, and valve guides.

Direct Manufacturer

No middlemen. You deal directly with the manufacturer, ensuring consistent quality and competitive pricing.

OEM 8620 Grade Material

Industry standard alloy used by OEM manufacturers for reliability and fatigue resistance.

Precision OEM Machining

Big end and small end bores machined to tight tolerances for a perfect fit and finish, across both 2 wheelers connecting rod and 3 wheelers connecting rod ranges.

OEM Compatible Dimensions

Engineered to match exact fitment specifications of popular Hero, Bajaj, TVS, and Honda models.

Bulk Supply Capability

We support large volume orders for distributors, wholesalers, and auto parts retailers.

Export Experience

Supplying to markets including Sri Lanka, Nepal, Bangladesh, the Philippines, and Kenya.

Quality Inspection

Each batch is subjected to dimensional and strength verification before dispatch.

  • Hero Honda Karizma / ZMR
  • Hero CBZ Xtreme 200
  • Honda Shine 100 BS6
  • Hero Honda / Honda Joy / Passion / I Smart / HF Deluxe / CD 100 / Sleek / I Smart 100 / Eco 100 / Centuro
  • Hero Honda Glamour / Glamour 125 / Super Splendor
  • Honda Unicorn / Hunk / CBZ Extreme / Achiever / Achiever 150 / Trigger / Dazzler
  • Honda Shine / Stunner / Shine SP / CBF 125
  • Honda Activa HET / Activa 5G / Navi / Dio HET
  • Hero Honda BS6 New / HF Deluxe BS6
  • Honda Activa / Pleasure / Dio
  • Honda Activa 110cc / Dio 110cc / Activa New / Aviator / Maestro / Saluto / RX 110
  • Honda Twister / Dream Yuga / I Smart 110cc / CD 110 / Livo 110 / Dream Neo / Passion X Pro
  • Honda Activa 125cc / Activa 3G / Grazia 125
  • Hero Maestro Edge 125 / Destini 125 / Duet 125
  • Honda Unicorn 160 / Hornet 160 / Shine 6G / Shine BS6 / SP125
  • Hero Maestro Edge 110 / Duet 110
  • Hero Super Splendor New 125cc / Glamour 125 New
  • Honda Activa 6G / Activa BS6
  • Hero I Smart BS6 / Passion X Pro BS6
  • Honda CBR 150
  • Bajaj Discover – 100cc / BM – 100
  • Bajaj Pulsar – 180cc / Pulsar 180 Digital Meter / Compact BS6 / Maxima Rickshaw / Pulsar 200 / Avenger 180 & 200
  • Bajaj Pulsar 220cc / Compact / Avenger 220 / Cruise / Street / Pulsar 220S & FDTSI
  • Bajaj Pulsar Digital Meter / Pulsar 150 UG4 / Avenger 150 / Street 150 / Pulsar UG / Avenger 150 / Street / Pulsar 150 BS4 / DTSI
  • Bajaj CT – 100 / Platina
  • Bajaj Pulsar – 150cc
  • Bajaj Discover – 125cc / DTSI
  • Bajaj XCD – 125cc / Platina 125cc / Discover 125cc ST / Discover 125M / Pulsar 125
  • Bajaj Discover – 135cc
  • Bajaj Discover 100T / Discover 100M / Platina 110 / CT 110 / Platina 100ES / Discover 110cc
  • Bajaj 3W 4/S – CNG 175cc / 205 RE
  • Bajaj XCD – 135 / Pulsar – 135 / Discover 150 / Vikrant V12 / BM – 150
  • Bajaj Caliber / Boxer / CT / Caliber 115 / Discover 112 / Boxer AT / Bajaj KB – 4/S / Old Boxer
  • Bajaj 2WH New / 145 / 3-Wheeler Rickshaw
  • Bajaj Pulsar 150 BS6 / 150 UG5
  • Bajaj Pulsar 220 BS6
  • Bajaj Ape City New BS6
  • Bajaj 225cc Compact / Optima 4S CNG / LPG Compact+ / BSIV
  • Bajaj Ape City (Rickshaw)
  • Bajaj Pulsar 150 AS / Pulsar 150 NS / Pulsar 125 NS
  • Bajaj Pulsar 160 NS / Pulsar 160 AS
  • Bajaj CT 110 BS6 New
  • Bajaj Pulsar 200 NS / KTM 200 / Pulsar 200 AS
  • Bajaj Pulsar 125 BS6
  • Bajaj Pulsar 125 BS6 Neon
  • TVS Star Sports / Star City 110cc / Jive
  • TVS Fiero / Apache – 150cc / Apache 180cc
  • TVS Apache – 160cc RTR
  • TVS Victor GLX – 125cc / Phoenix 125 / Metro
  • TVS Wego / Jupiter 110 / Wego 110 / Zest 110
  • TVS Victor
  • TVS Centra
  • TVS Scooty Pep
  • TVS Scooty Pep Plus
  • TVS Star City / Star City Metro New
  • TVS Suzuki – 100cc / AX 100
  • TVS Apache 160 (4 Valve)
  • TVS XT / Champ
  • TVS Super XL
  • TVS King
  • TVS Super XL 100cc 4-Stroke / XL Heavy Duty & Comfort
  • TVS Wego BS6 / Jupiter BS6
  • TVS Phoenix
  • TVS Ntorq 125cc / Victor 110 New (3V)
  • TVS Apache RTR 200cc
  • TVS Star Sports BS6
  • TVS Raider 125
  • Suzuki Let's
  • Suzuki Heat & Zeus / Sling Shot
  • Suzuki GS 150cc
  • Suzuki Gixxer / Gixxer SF 150
  • Suzuki Access 125cc New / Burgman Street 125
  • Suzuki Hayate
  • Suzuki Access / Swish 125
  • Radeon BS6
  • Yamaha YBX / Enticer / Gladiater / Fazer / Fazer 125 / Gladiater 125
  • Yamaha Crux / Libero / Libero GS
  • Yamaha RX-G / RX-Z 135
  • Yamaha RX-100
  • Yamaha Saluto 110cc
  • Yamaha R15 / R15 S
  • Yamaha FZ / FZ 16 / Fazer FI / FZ S / SZ
  • Yamaha Ray 110 / Fascino / Alpha / Fascino / Ray Z & ZR
  • Yamaha R15 (V3)
  • Yamaha FZ 250 (New)
  • Yamaha Ray BS6 / Fascino BS6
  • LML Freedom / Adreno / Energy
  • Mahindra Duro / Nova
  • Mahindra Gusto
  • Vespa
  • Bullet
  • Honda CG 125
  • Honda CD 80
  • Honda CBX 200cc
  • Honda Biz 100cc
  • Honda Biz 125cc
  • Honda CG Titan 150cc
  • Honda Turuna 125cc
  • Yamaha YBR 125cc +A
  • Dayang 80

Frequently Asked Questions (FAQ)

RADO connecting rods are manufactured from OEM 8620 alloy steel, a nickel chromium molybdenum case hardening steel known for its high tensile strength, toughness, and superior fatigue resistance under cyclic engine loads.

Yes. RADO Engineering's connecting rod manufacturing covers both 2 wheelers connecting rod assemblies for motorcycles and scooters, and 3 wheelers connecting rod assemblies for auto rickshaws and commercial three wheeler applications.

Yes. Our connecting rods are precision machined to OEM compatible dimensions, making them suitable for both original equipment replacement and aftermarket fitment.

Our 2 wheelers connecting rod and 3 wheelers connecting rod assemblies are engineered to OEM compatible specifications for popular models from Hero, Honda, TVS, Yamaha, Kinetic, Mahindra, LML, Suzuki, and Bajaj.

The standard minimum order quantity is 500 pieces per model. For bulk and distributor orders, please contact us for volume pricing and lead times.

Yes. RADO Engineering exports to Sri Lanka, Nepal, Bangladesh, the Philippines, Kenya, and other international markets.

Share your vehicle model name (2 wheeler or 3 wheeler), engine CC, and year of manufacture with our team, and we will confirm the correct part number and specification for your application.

Each assembly undergoes dimensional inspection of big end and small end bore diameters, rod length verification, straightness and twist checks, and surface finish inspection before packaging and dispatch.

Request a Quote

Ready to source precision 2 wheelers connecting rod and 3 wheelers connecting rod assemblies from a trusted connecting rod manufacturing company in Rajkot?

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